All Metals Fabrication (AMF) introduces its newest fiber laser onto the shop floor by purchasing a new, state-of-the-art, Mitsubishi 3015 GX-F Advanced 10.0kW Fiber Laser.
To enhance laser cutting capacity, in conjunction with the flat laser, AMF also purchased a Mitsubishi SmartFlex Rapid Tower with twelve autoloading shelves, auto loading capacity and auto offloading capacity.
The combination of this new laser and the automated loading/offloading tower will provide AMF significantly more capacity and cutting speed.
For starters, 10,0000 watts of laser cutting power does something to you. It is like a monster roller-coaster moment, right before the launch. You wait, you wait, you wait—and then bam! You are exploding off into falls, twists and turns until the ride is finally over.
Likewise, the power this machine has is mesmerizing. It will blast through thick steel plate at roller-coaster speeds. Even better, it will slice through thick slabs of stainless steel and aluminum like they were not even there.
Simply translated, AMF has purchased a machine that will be supercharged and rarin’ to go—lightning fast cutting and beating down metal at thrilling speeds.
As mentioned, 10.0kW fiber lasers cut through sheet metal and plate metal incredibly fast. However, by adding automation for both loading flat sheets and offloading cut parts, AMF will quadruple or quintuple our current throughput, enhancing our metal fabrication capabilities.
In other words, we will be cutting parts at lightning speed, and we will be moving those parts on and off the fiber laser with remarkable efficiency. This rapid processing ensures that each piece is crafted to exact specifications, meeting the high-quality standards expected in today’s competitive world of manufacturing.
Other job shops do own large fiber lasers, but very few complement the fast-cutting machine with advanced automation. Having a machine that cuts fast is wonderful, but not if the machine is constantly waiting on people to load and offload metal. This integration of technology is crucial for maintaining the flow of production and maximizing the machine’s cutting speed.
Essentially, without automation, these machines turn into fast-cutting paperweights. The only way to take full advantage of the cutting speed is to ensure the machine can move the material on and off as fast as it cuts. This efficiency is a significant advantage in the field of metal fabrication.
Our SmartFlex Rapid Tower works by providing numerous shelves to prep the machine for loading. Each shelf can load into the laser in less than sixty seconds. This onloading happens simultaneously while the machine, on the other side, is offloading finished parts into a separate queue where our team can grab the parts and finish processing them. This seamless operation is a testament to the power and precision of our systems.
We can stack the machine with an entire tower of raw material sheets that are waiting in queue for their time to cut. This capacity for continuous operation is a game-changer in terms of production efficiency and speed.
Even more amazing is that this automation also allows us to cut parts lights out—no human intervention needed. This ability to operate autonomously is a testament to the advanced technology and innovative design of our machines.
Sleeping like a baby has a new meaning for most of our customers when they realize the potential for urgently cut laser parts coming hot off the machine before they awake for their morning coffee. This capability provides our clients with peace of mind, knowing that their projects are being handled with the utmost care and efficiency.
Again, the key benefits for our customers—extremely cost-competitive parts and fantastically short lead times
In addition to automation, Mitsubishi’s GX-F Advanced Series laser comes with robust artificial intelligence (AI). The machine both watches, using internally installed cameras, and listens, via audio controls, to the fiber laser cutting.
This instant feedback allows for automatic, non-human intervention that manages the shape of the laser beam and the cutting speed.
Constant micro adjustments to both inputs maximize speed and minimize consumables, like nitrogen, as the machine cuts various parts’ sizes and material types.
As mentioned, these constant micro adjustments in the cutting process are particularly valuable, if not crucial, when the machine is cutting lights out.
Good cutting not only enhances cutting speed, but it also makes the cuts cleaner with less burr.
Again, the key benefits to this AI and technology—extremely cost-competitive parts and fantastically short lead times
In addition to automation, Mitsubishi’s GX-F Advanced Series laser comes with robust artificial intelligence (AI). The machine both watches, using internally installed cameras, and listens, via audio controls, to the fiber laser cutting metal fabrication.
This instant feedback allows for automatic, non-human intervention that manages the shape of the laser beam and the cutting speed.
Constant micro adjustments to both inputs maximize speed and minimize consumables, like nitrogen, as the machine cuts various parts’ sizes and material types.
As mentioned, these constant micro adjustments in the cutting process are particularly valuable, if not crucial, when the machine is cutting lights out.
Good cutting not only enhances cutting speed, but it also makes the cuts cleaner with less burr.
Again, the key benefits to this AI and technology—extremely cost-competitive parts and fantastically short lead times
In conjunction with AI, Mitsubishi’s Fiber Laser comes with Remote360TM. This technology allows for remote monitoring and remote diagnostics to become a reality. If something goes wrong in the middle of the night, our operators can take a look right from home and often log in to make adjustments without ever trekking into the shop.
Remote360TM also maintains a lifelong machine database of issues that the machine encounters. This data, of course, becomes very valuable to both operations and preventative maintenance to find problems before they happen.
The goal, of course, is throughput—we want to keep the machine cutting and running efficiently to make sure our customers are getting parts on time.
In this case, the key benefit to our customers—hitting due and sending parts quickly out the door on time
All these technologies and features represent significant advancements in laser technology, translating into happier customers by enhancing metal fabrication processes.
Ultimately, our overriding goal is clear—satisfied customers!
While it’s exciting—and even fun—to embrace new technology, the true value lies in how it benefits the customer. Technology, in and of itself, is of little value if it doesn’t translate into something meaningful for our clients.
With our new 10.0kW fiber laser, we’re putting our customers front and center.
As highlighted, some of the key benefits of the new laser include:
In today’s fast-paced world, lead times are a major challenge as supply chains face disruptions. The speed and automation technologies we’ve integrated allow us to operate at maximum speed, even lights out, without human intervention. This efficiency is crucial in the competitive field of metal fabrication.
Automation is increasingly becoming vital in job-shop manufacturing. Once reserved for OEMs with large production runs, automation is now essential for small runs, small batches, and rapid setups. Our machine’s automation addresses these very issues, enhancing our cutting speed and throughput.
Pricing plays a role in every business and with every customer. We are committed to providing the best and most competitive pricing possible. By maximizing speed and throughput, AMF can offer cost-effective solutions without compromising quality.
We offer price matching to ensure our customers receive a fair and competitive price, making us a leader in the field of advanced laser cutting technology.
Laser cutting has revolutionized the world due to its speed and precision. With Mitsubishi’s AI constantly optimizing the process, we achieve the best, cleanest cuts possible. The machine’s ability to micro-adjust and monitor cut quality ensures that parts are crafted to client’s specifications, enhancing the quality of metal fabrication.
You can trust that your parts will arrive clean and cut to exact specifications, meeting the high-quality standards expected in today’s manufacturing world.
Last on the list, but likely first in your heart, is the peace of mind that comes from knowing your parts will be delivered on time and to the highest standards. We understand that our performance impacts your stress levels, and we strive to ensure zero stress for our customers.
Offering peace in a package might sound unusual for flat laser cut parts, but that’s exactly what we deliver. Our commitment to excellence ensures that we meet your specifications and deadlines.
Find out more by visiting us at www.allmetalsfab.com or emailing us at info@allmetalsfabrication.com.
We are here to make good things happen for you!
Rich Marker is an 18 year, skilled professional in metal fabrication and manufacturing. Co-founder, owner and principal of All Metals Fabrication, Rich has helped to sustain the company’s success over a variety of economic conditions. He has extensive background in continuous improvement, training and process improvement, and emotional intelligence—among other specialized proficiencies. He loves to learn, fly fish, watch college football and devour NY style pizza! He has the best family on earth, loves a good plan, great teaching and the opportunity to get better.
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